AXO 300/3800 R018101-21B

CASADEI AXO 300/3800

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Front Load Panel Saw

STANDARD MACHINE SPECIFICATIONS:

• Machine Frame
  • Heavy plate-steel table with double tubular structure
  • Heavy plate steel saw bed with Phenolic top
  • Rear table extruded aluminium structure with Phenolic top
  • Support rollers of non-scratch UHD
  • Safety fences around rear of the machine

• Saw Carriage
  • Independent drives, main and score blade using prismatic guides.
  • Vertical adjustment over THK guides
  • Driven by precision Rack and Pinion
  • Movement of carriage on “V” Grove rollers riding on hardened steel guide rails (5 Yr. Warranty)
  • Saw carriage stroke toward cross-cutting fence
    

• Pressure Beam
  • Fabricated from steel plate
  • Slotted for grippers
    • ensures exact panel positioning
  • Double rack and pinion system for movement
  • Large pneumatic cylinders at both ends

• Double dust collection
  • Top connection for dust removal from pressure beam
  • Bottom connection for chip removal from saw carriage

• Operator controls (PC)
  • Mounted on Left Side
  • 17” Touch Screen Color Monitor
  • Intel Processor with Windows
  • Standard Keyboard
  • Label printer (optional)
  • USB ports
• Safety
  • Safety fence system with slotted or plastic window
  • Safety screen

• Full length powered pusher
  • Central drive system
  • Two heavy duty torsion bars
  • Electronically adjustable
  • The pusher travels in structural H-beams
  • Pusher feed is by two high precision rack & pinions
  • 5 clamps for panel clamping

• NC positioning of material pusher
  • Linear magnetic measurement system

• Automatic Side Aligner
  • Automatic positioning w/ pneumatic cylinder
  • Minimum width: 60 mm (2.36”)
  • Maximum width: 1200 mm (25”)
  • The side aligner slides over a THK guide

• Main electrical cabinet with:
  • Dust-proof cabinet (IP 55/NEMA 12) with lockable main disconnect
  • Overload protections for motors and controls
  • Interlocking safeties, emergency bar and blade change cover
  • Control voltage 110 Volts for control board, electronic control and low voltage signals

WINNCC Software

• PC with the following configuration:
  • Intel^® Processor
  • Windows  
  • 17" Touch Screen Display
  • 4 GB RAM
  • 500 GB hard disk
  • CD-ROM drive
  • 6 USB ports
  • Slot for adding network card
  • 2 serial ports and 1 parallel port
  • Standard alphanumeric keypad w/ mouse (wired)

Label Printing Software

This software, installed on machine computer, allows for the creation of labels. It is possible to print company logos (B/W bitmap format), description fields and bar codes to identify panels and following machining processes.

3D Simulator

This software, integrated into the machine control software, allows displaying of the cut cycle in 3 dimensions. On the machine PC monitor are shown all machine operations, panels to cut and panels already cut with the actual scaled down dimensions and the exact position of the parts being handled. 

Graphic Editor
Software integrated into the machine control software to assist the operator in the creation of cutting programs.

Panel Editor
This software, integrated into the machine control software, allows manual filling of the cutting pattern. It is possible to insert external files or information from external database. It sets the trim cuts to carry out on the panel.

SOFTWARE FUNCTIONS:

• MACHINE FUNCTIONS:
  • Working modes:
    • Manual mode for axis movements
    • Automatic mode: execution of programs and/or lists of programs
    • Semiautomatic mode: execution of 4 different cutting measurements (input from keyboard)
  • Possibility of passing from automatic to semiautomatic mode during program execution (for several manual cuts) and returning to automatic mode (continuing the program from the point at which it was interrupted)
  • Multitasking, allows programming or use of all control functions during machining
    

• PROGRAMMING:
  • 5 different cutting levels: pre-cutting X/Y/U/V
  • Graphic display of cutting diagrams programmed
  • Maximum number of lines per program & list: 100
  • Maximum number of programs and lists: limited to 80% of hard drive space
  • Label editor associated to each cut program

• RUN TIME:
  • Graphic display (during cut program execution) of the cutting pattern with indication of the executed cuts
  • Help Screens (during cut program execution)
  • Graphic display (during cut program execution) of the current line and cut list.

•      DIAGNOSTICS:
  • Self diagnostic, on-screen display &I/O debugger
  • Recommendations of fault solutions with possibility of customizing messages with operator notes.

• PRODUCTION REPORT:
  • Indication of daily production, with all relevant data (start and end times, surface area, and volume of material machined) automatically stored on the hard drive.

• IMPORTS:
  • Files in perfect cut format

• LANGUAGE AND UNIT OF MEASUREMENT:
  • Operator interface in: English, Italian, French, German and Spanish
  • Unit of measurement: millimeters (1.0) or inches (1.000)
    

The description of the control system includes functions which are present only with a suitable panel saw mechanical or electrical set up. As a result, the label data editor in each program is present only with the relative optional devices, shown in the price list, selected on the machine.

CUT I – Optimization Software

Optimization software integrated into the PCCONTROL system. It includes help for the operator when creating optimized cutting diagrams and for machine programming.

Features:

• Operator interface available in 5 languages: Italian, French, English, Spanish, German
• No. 30 lines per program
• Max. no. of pieces per line: 300
• No. 3 cutting levels (x y u)
  

TELESERVICE

This remote diagnosis system allows you to connect your PC with the Casadei technician service department via. Internet.

Software: linking program for:

- Upgrade the machine logic and operator interface

- Back-up data and file transfer

- Control configurations, parameters and programs

- Interface and display diagnostic signals

Network cable and other items needed for internet connection not supplied. The Internet connection must be prepared by the customer.

Gripper Spacing: 5  (pos. 1,3,5,8 & 10) additional grippers available at the end of the quote

INCLUDED FEATURES:

CA1801    AXO 300/38 

CA3231    Pusher Stroke 3800mm

CA2213    Different voltage/frequency 220/230V 50/60Hz –Neutral connection 

CA8246    Air Conditioning System for the Electrical Cabinet 

CA3213    Fixed air floatation table w/ crosscut aligning fence

                 2500 x 600 mm (98.5 x 24”)

CA8226    Two front movable air floatation tables on wheels

                 1500 x 600 mm (59 x 24”)

CA7251    Centralized blower fan for air floating tables

Included   Saw and scoring blade flanges with pneumatic lock

CA2277    Four (4) Additional clamps

CA32v4    Main motor upgrade 24 Hp

CA2580     WINNCC Software

CA3581     17" touchscreen Display

WARRANTY:

Seller warrants, for a period of one (1) year beginning on the date the Machinery is accepted, that the Machinery will be free of defects in workmanship and materials, excluding belts, bearings, and common electrical parts, which carry a six-month warranty. This warranty does not include parts consumed during normal operation (wearable items), working units, or maintenance required in the ordinary course of operation.  Seller shall warrant any replacement spare parts and accessories installed pursuant to this warranty for the period of ninety (90) days. 

TOOLING:

Tooling, including blades, is not included unless noted.  Upon request, we can supply a quotation of the most suitable tools required for use on this machine.